5 Star rating from Clutch verified reviews

Manufacturing Software Development for Industry 4.0 Teams

We build Industry 4.0 software with MES, SCADA, and predictive maintenance. AI visual inspection and OEE dashboards that reduce downtime.

No commitment requiredResponse within 24 hours

8000+
Projects
Delivered for clients nationwide
3000+
Clients
Nationwide across the USA
200+
Engineers
Senior, vetted, full-time
5.0
Clutch Rating
From verified client reviews

Common Challenges

We Understand Manufacturing Engineering

Manufacturing software runs on the factory floor where downtime costs revenue. The challenges we help plants and OEMs work through.

OT/IT Convergence

Bridging operational technology (PLCs, SCADA, DCS) with IT systems (ERP, MES, cloud analytics) requires deep expertise in both worlds and careful network segmentation.

Unplanned Downtime

Equipment failures cost manufacturers an average of $260K per hour. Predictive maintenance models require real time sensor data pipelines and accurate anomaly detection.

Quality Control at Line Speed

Manual visual inspection cannot keep pace with modern production speeds. AI powered vision systems catch defects in milliseconds.

Supply Chain Visibility

Materials shortages and supplier disruptions are impossible to manage without real time visibility into inventory, orders, and supplier performance.

What We Build

Manufacturing Engineering Capabilities

Engineering capabilities for MES, SCADA integration, predictive maintenance, and supply chain visibility on the shop floor.

Predictive Maintenance Platforms

ML models trained on vibration, temperature, and current sensor data that predict equipment failure before it happens.

MES Development & Integration

Custom Manufacturing Execution Systems and SAP ME / Siemens Opcenter integration to track production orders in real time.

SCADA & PLC Integration

OPC-UA, Modbus, and proprietary protocol integrations that bring machine data into the IT layer.

AI Quality Inspection

Computer vision systems that inspect parts and assemblies at line speed, flagging defects with greater accuracy than human inspectors.

Industrial IoT & Analytics

Edge gateways, time series data ingestion, OEE dashboards, and production KPI reporting across facilities.

OT Security

Network segmentation, air gap management, anomaly detection on industrial networks, and IEC 62443 compliant security architecture.

Questions? We've Got Answers

Your Manufacturing Dashboard Questions, Answered.

Practical answers on the four data layers an OEE dashboard actually needs to drive real shop-floor improvement.

Featured Answer

What does an OEE dashboard actually need to drive real improvement?

A useful OEE dashboard combines four data layers. Real-time machine status from PLCs and sensors rather than manual operator entries. Root cause categorization that distinguishes planned downtime, breakdowns, changeovers, and minor stops. Trend visualization showing OEE drivers like availability, performance, and quality over time. Drill-down to specific machines, shifts, or product runs so improvement teams can target the right intervention. Dashboards showing only aggregate OEE percentages without drill-down rarely drive operational change.

Get an OEE dashboard design consultation.

Talk to a manufacturing engineer

Tech Stack

Technologies We Use

The Python, OPC UA, MQTT, and time-series database tooling we reach for on production manufacturing work.

Python
C++
OPC-UA
MQTT
SAP
AWS
Azure IoT
InfluxDB
TensorFlow
React
Kubernetes
Docker

Compliance & Standards

Built to Meet Regulations

Engineering practices aligned with ISA-95, IEC 62443, and the operational technology controls manufacturing teams audit.

IEC 62443
ISO 9001
IATF 16949 (automotive)
FDA 21 CFR Part 11 (pharma)
OSHA Safety Standards

The Software Pro Difference

Why Choose Software Pro

The reasons engineering leaders keep coming back, told the way we'd tell them in the room.

NYC Headquartered, Global Talent

420 Lexington Ave, Suite 300. NYC based agency accountability backed by 200+ globally sourced engineers and developers.

2 Week Team Spinup

From signed contract to productive engineers in 10 business days. We've done it 200+ times.

95% Retention Rate

Our engineers stay because we treat them right. Low turnover means consistency for your project.

Zero Risk Trial

Every engineer comes with a 2 week trial. Not the right fit? We replace them in 48 hours, no charge.

US Time Zone Alignment

6 to 8 hours of daily overlap with every US timezone. Real time collaboration, not async handoffs.

8000+ Projects Delivered

From Series A startups to Fortune 500 enterprises. We've seen every challenge and solved it.

How We Work

Our Manufacturing Engagement Process

A delivery process built for shop-floor environments, where downtime is revenue and OT integrations move at the pace of the plant.

01

Discovery & Planning

Deep dive into your goals, users, and technical requirements. We define scope, timeline, and success metrics.

02

Architecture & Design

System design, wireframes, and prototypes. We validate the approach before writing code.

03

Agile Development

Two-week sprints with bi-weekly demos. Continuous integration, code reviews, and transparent progress.

04

Testing & QA

Automated testing, manual QA, performance testing, and security audits on every release.

05

Deployment & Launch

Zero-downtime deployment to production with monitoring, alerting, and rollback capabilities.

06

Optimization & Support

Post-launch monitoring, performance optimization, and ongoing feature development.

Client Reviews

What Our Clients Say

All reviews verified and sourced fromClutch.co
Clutch Verified

"Software Pro took off the workload of production from our shoulders entirely. They designed and developed the entire platform from scratch and provided continuous application support. We're already in talks with them for another project."

E-Commerce Development & Application Support

Phillip Tyler

Founder, Kreative Bugs

Brisbane, AustraliaMar 2025
Clutch Verified

"Their commitment to clear communication, timely delivery, and post-launch support truly impressed us. They delivered a robust, scalable website with visually stunning design. Post-launch training and troubleshooting ensured we could manage everything independently."

Web Development & UI/UX Design

Daniel Foster

Manager, Bulvar Global

Lisbon, PortugalMar 2025
Clutch Verified

"Software Pro helped us where other development teams couldn't. One of our client sites saw a 13% organic increase within one month of their technical work. The team always delivers on time and goes above and beyond to meet expectations. They are amazing!"

Custom Software Development & Web Optimization

Michael Bennett

Executive, Custom Digital Solutions

Charleston, SCNov 2024
View All Clutch Verified Reviews

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Common Questions

Questions plant managers, manufacturing IT, and OEM teams ask before they engage.

How do you connect to our existing PLC and SCADA systems?
We use OPC-UA as the preferred industrial protocol, with adapters for Modbus TCP/RTU, Siemens S7, Allen-Bradley EtherNet/IP, and proprietary vendor protocols. We work within your existing network architecture and never require production downtime for integration.
What kind of ROI can we expect from a predictive maintenance platform?
Our clients typically see a 20 to 40% reduction in unplanned downtime within the first year. Combined with reduced maintenance costs from moving to condition based rather than scheduled maintenance, the ROI is usually achieved within 6 to 12 months.
Can you integrate with our SAP ERP system?
Yes. We have delivered SAP PP, PM, and QM integrations via RFC, BAPI, and OData services, as well as SAP Manufacturing Integration and Intelligence (MII) implementations for shop floor connectivity.
How do you address cybersecurity for operational technology networks?
We follow the Purdue Model for network segmentation, implement unidirectional security gateways where required, and conduct threat modeling specifically for industrial control systems to ensure your OT environment is protected.

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